Is SAP B1 Relevant For Chemical Production Business
Learn why chemical manufacturers need integrated systems and how SAP delivers
We investigate the challenges that mid-sized chemical manufacturing businesses face and how they can be addressed with SAP Business One and ProcessForce - an integrated solution for process manufacturing.
Chemical production is essential to the creation of many commercial products such as medicines, food additives, pesticides, cosmetics, paint, and plastics - items that people rely on every day.
This is an industry where safety and quality are primary concerns, meaning the regulatory landscape for process manufacturers producing chemicals is complex. But maintaining compliance, quality control and traceability is a minimum.
Chemical manufacturers must also consider new products and new business models to remain competitive in a more commoditized and regulated market.
The ongoing success of Australia's multi-billion dollar chemical industry is likely to be driven by several key factors:
· Innovation: development of new advanced materials, processes and products.
· Better use of resources: less energy, less waste, more focus on sustainability.
· Integrated systems: alignment from idea to execution and marketing, driven by technology.
Whether you produce basic or specialty chemicals, finding ways to create value and differentiate your products and business depends on doing these three things well.
As process manufacturing businesses enter the mid-market range, standard systems and enterprise software are often found lacking. Advanced solutions are essential if the goal is to turn innovative ideas into recipes and formulas that move seamlessly into a well-oiled production process, combined with a high-level view of profitability and how well you are serving customers.
Global software leader SAP offers comprehensive solutions that enable chemical manufacturers to meet these more complex manufacturing and business process management requirements.
Scale and streamline chemical production with SAP Business One and ProcessForce
Mid-sized chemical manufacturing businesses must embrace digital transformation to enable gains in productivity, control over processes and quality, improved data analysis, and become more responsive businesses.
A tailored solution for process manufacturers is SAP Business One integrated with ProcessForce.
SAP Business One is a well-established yet progressive Enterprise Resource Planning (ERP) solution built on modern SAP HANA technology and designed to be highly flexible and extensible.
Sap Business One core functionality includes many features for end-to-end business management, including finance, customer relationship management, purchasing, inventory, sales, service, reporting, and business intelligence. It includes features that help manufacturers improve production efficiency and resource planning and batch traceability.
While the core modules of SAP Business One work beautifully, ProcessForce extends the manufacturing functionality of SAP Business One with process-based industries precisely in mind.
You will benefit from richer product data; proper BOM and process management; stricter compliance controls and quality assurance; better batch control and traceability; improved scheduling and optimized operations; dynamic product costs; and complaint management.
Built with SAP's own development tools, ProcessForce seamlessly and quickly deploys as part of your SAP Business One implementation both on-premises and in the cloud.
Five features chemical manufacturers will love SAP Business One and ProcessForce
Let's take a closer look at some of the functionality you can leverage when you combine the power of SAP Business One with ProcessForce for process creation.
- Product data management: Knowing what goes into the products you produce is more important than ever. Data about products and how they move through your supply chain is clearer and more accessible with ProcessForce. For example, you can categorize products and inventory groupings, define physical and chemical characteristics, manage package volumes and determine country of origin. This increases data reliability, helps you improve resource usage, and analyze product information for decision making.
- Formula and BOM Management: It's easy to create detailed Bills of Materials for your chemical production processes to improve the speed, accuracy, and cost-effectiveness of your operations, even when you have dozens of sub-assemblies with ghost items. This includes full formula scalability; percentage weight based boMs; produce planning and analysis; multiple units of measure in one BOM; and the ability to choose how items are managed.
- Intuitive planning and scheduling: Combine SAP Business One and ProcessForce and you will have all the tools you need to manage time and resource constraints in your chemical production business. It includes dynamic drag and drop visual tools that let you manage production dates and priorities, monitor resource capacity, sequence and block orders and manufacturing resources, assign tools and get alternative resource suggestions, better manage disruptions, and see the knock-on effects -on of changes across your operations.
- Unmatched traceability: Track where ingredients come from, how they move through your system and who you sell them to so you can master quality control, customer service and recalls. Customizable batch and serial number generation tools, shelf-life management, and batch lineage trees allow you to visualize your inventory journey from start to finish with visibility into complex product relationships.
- Superior quality management: You'll be better prepared to avoid problems, streamline testing and reporting, and determine the cause of quality control issues. Carrying out tests at every stage from receipt at the warehouse, during production and pre-shipment; using SAP Business One's alert function to alert users if tests are required; define complex test rules and procedures; Manage results and obtain data for reporting and analysis. Generate non-conforming materials reports and certificates of analysis.
SAP Business One and ProcessForce will increase your capacity to run a smarter, leaner and more agile chemical production business.
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